nickz32

try taking it off somewhere else, mine takes its reading from the vac line for the fuel pressure reg

As much as this probably wont help, but it takes as long as it takes, its not the sort of thing you should try and put a time line on

You sure youve not got any boost leaks in the lines your boost controller is hooked up to?

Cheers Jeff. Looks like mine has been bent quite far up the pedal arm.

Cheers buddy

Nope

Can someone take a pic of their pedals for me just so I have something to compare it to?

I know of no job on the zed that isnt a pig to do!

aaaaah, thought you were implying that if the pedal was bent the whole thing is shagged, which obv doesnt appear to be the case Looks like ill have to do the usual zed acrobatics to get under the dash and see how it comes out (the pedal box that is)

Remove the pedal arm from the box and replace just the pedal. Its only held on with one bolt and a couple of locking pins

Why would i need to change the whole pedal box for the sake on a bent pedal, when there is nothing to suggest that anything else has been interfered with??

TBH im pretty sure its been bent over to suit someone with small feet to do heel and toe (it is a jap import after all), but its always been a manual, manual turbos came off it during its rebuild. No play in the pedals, the shaft it links onto is straight as an arrow. Infact it looks like there has been no interference with anything on the pedal box at all, just that the pedals are pissed

Nope, always been a manwell

i would say its been like that since it was imported, and someone on this forum owned it before me. its odd what you get used to after so long

mmm, good point. Nope no signs of any denting. I thought it might just have pivoted on a mount or something, but like i said i cant see of any means of adjustment

If they have bent it that far, they must have had TINY feet! Looking at it, i reckon the accelerator pedal has been bent aswell Has any one got a similar pic that I can compare it to, so I have an idea mainly on the shape of the pedal arms (for when i decide to bend it back into position) Cheers

Hey guys As im currently pretty crippled following a recent knee surgery ive decided to take the time to sort the out the little things that bug me on the zed. First and foremost is the position of the pedals, especially the brake pedal As you can see the brake pedal is right over towards the accelerator pedal, and with the combination of my size 12 feet, it makes any sort of heel and toe impossible. Ive had the car for 5 years now and im kinda used to it, but the misses really struggles with it. Ive had a look underneath the dash at the top of where the pedal mounts to the servo and I cannot see any obvious adjustment to move it back over. The pedal arm doesnt look like its been bent as there are no obvious signs of stress in the black paint of the pedal arm Has anyone come across this before and is there anyway i can move the pedal to a more central position without having the remove the pedal arm and bend it. Cheers Nick

As mentioned above, you wont get ALL the pitting out with compounds and polishing wheels. You need to start with wet and dry, around the 280 mark and go at it. Start with just water, then soapy water, then up a grade (the lubrication soapy water provides give you like a half way grade between say 400 and 600). I wouldnt contemplate using compounds and wheels until over 1000 grit wet and dry, which is where machine polishing will always provide a better finish than by hand. Its hard gutty work and your fingers will ache for weeks, but it is well worth it!

Id say thats a knackered alternator bearing, had the same on mine. Speak to Andy at Supercarparts for a second hand one

Dont know to be honest. Its just quite perplexing as to how the flow charts say one thing but the map equations suggest another. I'll wait to see what DW come back with, but on a google search I cant seem to find any other examples of what im experiances. Its not like DW injectors are remanufactured units any more, theyre new from factory. I think ive got two options at the moment. Find somewhere independant to flow test them, or wait till i get back on the rollers and see if they actually flow enough fuel like 550cc injectors should with my setup

Well im hoping to have a new cable this week, fitting it is another issue, Car electrics are far from my forte! Then its purely down to when John and I can work a mutually suitable date. It was Rolling Roaded at Bailey Performance just outside Telford. When its all done ill probably take it to Surrey Rolling Road so I can have a proper before and after comparison on the same rolling road

Thought id post a quick result of the mapping session with John Dixon Well, it didnt quite go to plan. Basically, the conzult data port on my zed has some of connection issue that ment that johns software couldnt get a consistant live stream of information, which basically meant it was nigh on impossible to map. We also found the the Deatschwerk 550cc injectors were doing some very odd things. For some reason on the mapping scales they give the scale values of 440cc injectors. All very odd and ive contacted CZP and Deatschwerk to find out whats going on (the injectors came with a flow chart which showed rates of between 545 and 549cc). The combination of these things ment that john could only sort out the fueling and timing values for low boost levels (0.8 bar). The car has shown itself to have a fair bit of potential, and the capability of flowing very high volumes of air in comparison to cars with similar spec that johns mapped before The results were 400.8 flywheel HP and 384.8 lbs/ft of torque (again considering its only boosting at 0.8 bar with no real adjustment of the profecs gain levels, pretty healthy) Ignore the wiggles at the beginining of the graph, that just john going through the gears Plan of action is to hard wire a conzult cable into the loom close to the ECU to eliminate any possible breakages in the loom so john can get a consistant connection to map it properly

Good to see her all running again chap

For the reletavely low amount of boost it's running, yeah pretty pleased. Yeah deffo having it re done soon. Just got to hardware a conzult cable into the loom close the the ecu and then start again

Not mate I'm on holiday for JAE. Bit disappointed that something so silly stopped John from mapping it to its potential