Annex A: Changes and Additional RfRs from 01 January 2012
Abbreviations and Definitions
1. Amended definitions for DGW and ULW
2. New definitions for a Coach and MAM (Maximum Authorised Mass)
Introduction - How to use this Manual
1. Item 5 - Guidance on assessing inappropriate repairs or modifications.
2. Item 9 - Updated information on Sepcial Notices and Manual amendments
Section 1 - Lamps, Reflectors and Electrical Equipment
1. New RfR for registration plate lamp(s) and the front and rear position lamps not illuminating with a single operation of the switch. Also includes end outline marker lamps on Class 5 vehicles where applicable.
2. Amended RfRs for all lamps, other than headlamps, where less than 50% of the light sources are illuminating.
3. Amended RfRs to include lamps with products on the light lens or source which adversely reduce the visibility of the lamp, or in the case of headlamps, their ability to illuminate the road ahead.
4. New note about front position lamps with a blue tint.
5. Amended RfR to include a stop lamp not working when any service brake is applied.
6. Amended RfR to clarify that a direction indicator must have over 50% obscurity before it should fail.
7. New RfRs for hazard warning lamps not fitted or inoperative.
8. Amended RfR for headlamp aim.
9. Section 1.8 on headlamp aim now includes Methods of Inspection
Section 2 - Steering and Suspension
1. New RfRs for any steering and suspension ball joint dust cover failing to prevent the ingress of dirt etc.
2. New RfRs for any inappropriate repair or modification to steering linkage, power steering or suspension components.
3. Additional RfR for a steering lock stop missing where it is fitted as standard.
4. New RfR for a significant oil leak from a steering box.
5. Additional power steering RfRs for: low fluid level (where visible); pipes and hoses in poor condition or fouling, as well as misaligned or fouling components on external power steering systems.
6. A change to the criteria for assessing coil springs in that if a spring is broken at an extreme end, where it locates on the spring mount, it will not necessarily fail (See Section 2.4.C). There is also clarification that the check is a visual inspection.
7. The checks previously at Section 2.4.G.1 and 2 have been merged.
8. Checks of drive shafts now also include the condition of all coupling gaiters and any drive shaft support bearings
9. Amended RfR relating to suspension wishbone bearings (2.5.B.1a).
Section 3 - Brakes
1. New RfR for a parking brake control missing or insecure, (excluding electronic parking brake controls that are not testable until April - see Annex B).
2. New RfRs for inappropriate repair or modification to a parking or service brake control as well as all mechanical brake components.
3. New RfRs for ABS systems:
Any ABS component obviously missing or excessively damaged.
Wiring excessively damaged.
Any ABS component inappropriately repaired or modified.
4. New RfRs for a brake cable, rod or clevis joint insecure and a slack adjuster incorrectly installed or defective under mechanical braking components.
5. There has been some rearrangement of Section 3.6 so that sub-section 'A' applies to all braking systems and includes leaks, inappropriate repairs or modifications, as well as the security, condition and operation of all braking system components.
6. Checks of load sensing valves have been extended to include operation of the valve itself rather than just the linkage.
7. Dust covers on air brake actuators become testable and must be checked for presence, security and condition.
8. New RfRs for decelerometer parking brake checks if the vehicle deviates excessively from a straight line.
9. Class 5 brake performance now needs to be calculated against the Maximum Authorised Mass (MAM) rather than the DGW.
Section 4 - Tyres
1. Specific mention of a failure for a tyre marked 'not for highway use' or similar.
Section 5 - Seat Belts and Supplementary Restraint Systems (SRS)
1. New definition of 'Coach'
2. Table for seat belt requirements simplified.
3. Information about lifting folding seats to be check seat belts.
4. RfRs for cut and damaged seat belts has been combined.
Section 6 - Vehicle Structure, Body and General Items
1. Definition of what constitutes as a 'body' in relation to body condition checks.
2. The driver's seat adjustment mechanism is now testable and the seat must be able to be adjusted forward and backwards and secured in the selected position.
3. New RfR for any passenger door unable to be opened from outside the vehicle using the relevant control.
4. Door hinges, catches and pillars can now be rejected if they are missing, insecure or deteriorated to the extend that a door cannot be readily opened or closed.
5. Amended information regarding some aspects of registration plates.
6. Vehicle Identification Numbers can now be rejected if they are incomplete.
7. New requirement to remove access panels, unless this requires the use of tools or specialist equipment, to facilitate the inspection of towbar components.
8. A towbar assembly can now be rejected for any inappropriate repair or modification.
9. Amended RfRs for Class 5 glazing to include rejection for a window, screen or partition missing.
Section 7 - Exhaust, Fuel and Emissions
1. Exhaust system checks amended and RfRs removed, for a part of the exhaust system missing or excessively deteriorated.
2. New RfR where a catalytic converters are not fitted to vehicles subject to a full cat test.
3. For Class 5 vehicles, there is now a check to ensure that the exhaust tailpipe is not positioned so that the fumes are likely to enter the driver's or passenger area.
4. New RfR for excessive chafing or damage to fuel pipes and hoses.
5. The presence of a leak on gas powered vehicles must now be confirmed with the use of a leak detection product.
6. Diesel engine vehicles with a dual exhaust system fitted must now have the smoke assessed from both tailpipes and the readings averaged.
7. Addition of 1.5m(-1) smoke limit for vehicles first used on or after 1 July 2008.
8. Information about the action necessary when a vehicle cannot be revved to maximum RPM and also where the DSM cannot record a smoke reading.
Section 8 - Driver's View of the Road
1. Testers are now permitted to remove items from the driver's view that would lead to rejection at their own discretion.
Section 9 - Tricycle and Quadricycle Testing
1. New information about the operation of hazard warning lamps.
2. New RfRs for handlebars or fork yokes excessively deformed or inappropriately repaired or modified.
3. New RfRs for a service brake control missing or its mounting retaining or locking device missing or insecure.
4. New information about various types of parking brake control.
Annex B: List of New Testable Components
Headlamp levelling and cleaning devices when fitted for HID or LED headlamps
Main beam 'tell-tale'
Battery (including batteries for electric or hybrid vehicles)
Electrical wiring and connectors
Trailer electrical socket security and damage
Operation of 13-pin trailer electrical sockets using an approved trailer socket tester
Operation of the steering lock (where fitted) including that malfunction warning is not displayed for an electronic steering lock
Electronic power steering malfunction warning indicator indicating a fault
Electronic parking brake control and malfunction indicator lamp
Electronic Stability Control (ESC) components, including the switch (if fitted) and malfunction warning
Brake fluid warning lamp illuminated or inoperative
Tyre PRessure Monitoring Systems (TPMS)
SRS componenents including airbags, seat belt pre-tensioners, seat belt load limiters and SRS malfunction warning lamp
Engine mountings
Speedometer
Indirect vision devices (where they replace obligatory mirrors)
For Class 5 vehicles, there are also the following new components:
Electronic Braking System warning device
Entrance/exit steps and doors
Door remote and emergency controls
Door open warning devices
Stairs
Emergency exit signs, windows and 'break glass' hammers