Jump to content

Radiator cross member replacement, day one.


Recommended Posts

Thanks Lymon.

 

Hopefully I will get time to bolt up the bracket to the crossmember and chassis rail without it being attached to the suspension arm today.

As you say, if I understand correctly, the issue will be move the suspension into the correct position so as to engage the 2 connecting bolts.

I guess it is my lack of my understanding that is the main issue.

Link to comment
Share on other sites

  • Replies 348
  • Created
  • Last Reply

Top Posters In This Topic

Guest dan300zx
Thanks Lymon.

 

Hopefully I will get time to bolt up the bracket to the crossmember and chassis rail without it being attached to the suspension arm today.

As you say, if I understand correctly, the issue will be move the suspension into the correct position so as to engage the 2 connecting bolts.

I guess it is my lack of my understanding that is the main issue.

 

why do you just fit adjustable tention rods ? you can then slack them off bolt in place then adjust to were you want

Link to comment
Share on other sites

why do you just fit adjustable tention rods ? you can then slack them off bolt in place then adjust to were you want

 

That's a fair question Dan, and my answer is two fold really...

1, I am a bit of an OEM nurd.

2, I am on a bit of a tight budget, but I take your point mate.

Link to comment
Share on other sites

Guest dan300zx
That's a fair question Dan, and my answer is two fold really...

1, I am a bit of an OEM nurd.

2, I am on a bit of a tight budget, but I take your point mate.

 

yes but if you used tein arms like mine not the cheap crap ones, you can then set the caster just right after you have done all this, and the problem will be gone good luck with this what ever you do :thumbup1:

Link to comment
Share on other sites

Before you do up the bolts (arrowed) put a jack under each hub and lift up to the point that the suspension is just lifting the car.

That way you will not put the bush in tension (pre load) when the suspension compresses under normal load and the bush wants to

twist but can't as it has been tightened up with the suspension dropped.

 

Untitled-6.jpg

Project 1547 - Out of the Blue

She's so fine, there's no tellin' where the money went - Simply irresistible.

Link to comment
Share on other sites

Eureka!

 

I have now managed to loosely fit the left and right hand tensioner brackets to the crossmember and chassis rail.

Looks like I may have to position the crossmember a little better just to get both side as good as each other, but nothing serious.

 

Can't thank you guys enough for the advice so far, (please keep posting) particularly Lymon and Slick Pete. :thumbup1:

Untitled-7.jpg

Untitled-9.jpg

Untitled-11.jpg

Untitled-12.jpg

Link to comment
Share on other sites

This or these will really help your situation in getting tensioned holes to line up...Podger bars,i use them all the time:yes:

 

Oooo.......I love a good Heel bar! got my first when I was an apprentice and still have it!

Sorry, I digress...............Is it done yet? :chinese:

Link to comment
Share on other sites

Well after a bit of fiddling, I managed to get the second side to line up as well as the first side.

Not a lot of progress I know, just needed to feel happier about the alignment.

 

If I don't see some welding soon I'm gonna come round your house sit you in the corner with a crate of Stella and weld it myself! :lol:

 

Great work mate :thumbup1:

Link to comment
Share on other sites

If I don't see some welding soon I'm gonna come round your house sit you in the corner with a crate of Stella and weld it myself! :lol:

 

Great work mate :thumbup1:

 

I understand your frustration mate, I am so close it is untrue.

I think it is the uncertainty of whether I will secure a replacement or not that's holding me back.

That said though, I have been prepping all of the spot welds by way of grinding back to bare metal in readiness to fire up the mig.

Hopefully soon.

May do some practise welds tomorrow.

Your are welcome to join me in a Stella by the way.

Link to comment
Share on other sites

If I don't see some welding soon I'm gonna come round your house sit you in the corner with a crate of Stella and weld it myself!

 

Great work mate

I understand your frustration mate, I am so close it is untrue.

I think it is the uncertainty of whether I will secure a replacement or not that's holding me back.

That said though, I have been prepping all of the spot welds by way of grinding back to bare metal in readiness to fire up the mig.

Hopefully soon.

May do some practise welds tomorrow.

Your are welcome to join me in a Stella by the way.

RIGHT.......... Chris....... I will join you.......... Road trip to sit him down and force him to drink a crate of stella!!!!!!!!!!!!

Link to comment
Share on other sites

Don't get too excited, but I will be welding tomorrow.

Only my set-up piece mind, just want to be deadly sure of my setting before I make a start in earnest.

Be patient guys, it'll be worth the wait I promise.

I will have to stop procrastinating sooner or later.

Untitled-4.jpg

Link to comment
Share on other sites

Ironic and saddening with the previous talks of manufacturing your own cross member and yet, here you are now re-manufacturing a previously manufactured manufacture from the bloody manufacturer!

 

I guess your efforts to "make good" of the defects has removed a large portion of the likelihood of a positive outcome, but fingers crossed they do the right thing and compensate for the troubles. I feel that this responsibility should fall with the vendor, who should then in turn claim from the manufacturer but things are rarely that easy.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Unfortunately, your content contains terms that we do not allow. Please edit your content to remove the highlighted words below.
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Recently Browsing   0 members

    • No registered users viewing this page.

×
×
  • Create New...

Important Information

Terms of Use