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Hi Guys & Girls,

The Porsche is up and running very nicely, so onto the 300.

I am looking to refurb the front and rear subframes, the whole underside, brake lines, PS lines & Fuel lines. Big Job.

Started by removing the rear bumper, looks like it has never been off before, then draining the petrol (still in the process).

Took some underside pictures of the task in hand, it’s not bad mostly surface rust. I will be cutting all rust out and welding it my

self, if I can build a complex Porsche engine and it hasn’t exploded after 300 miles, anything is worth a try.

E7BB6F80-0403-41B3-B1F9-D15070B0B44C.jpeg.d6826d5277c603ab22e5da3c8cb62d39.jpeg4B2DCEAD-0062-46C5-B2BD-ADDB2A3F4F3A.jpeg.cd9af7ab51b8a6fff759bb4fa7511d08.jpeg
BE2B1788-A506-41C3-BF41-9020F9D20CC9.jpeg.7d59b6ae033a9917aa7d5e1ca83c25e9.jpeg5D03E7EA-761A-4564-BB39-CCF34A4CE1E2.jpeg.0d0a294c21a011d109f653f758205ab9.jpegF5F9133F-106C-485B-913C-3700EFCF0440.jpeg.83ab7f725cf72b55b277125fcf099201.jpeg

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2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Replies 93
  • Views 7.3k
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  • I have started on stripping out the subframe today, most nuts have been loosened but the half shaft bolts will need some heat persuasion tomorrow.      

  • Today I removed the acid etch primer was an old can, and purchased some, Rust-Oleum Hard Hat Anti-Rust Corrosion Primer 218. The laser had it off in seconds. I have also found out a few passes with th

  • Collecting parts for the rebuild.   Nissan OEM Timing Belt - Nissan 300ZX Z32  Part #: 13028-45P86     ZSpec Design Outer B-

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Featured Replies

  • Author

49D15169-000D-429E-B466-F1D31F560044.thumb.jpeg.e8ea94cb797f535551587e6b423e6664.jpeg2C6A2B4A-B7C0-4089-9607-44EF7BC01910.thumb.jpeg.45dde2d6203b151d3cd65bf27b8c0883.jpeg4579E679-F0A7-41F4-ACE5-EEF20BAFF13C.thumb.jpeg.07a71e1f2c911e6e98d1fdbe680971f1.jpeg7D2C83BB-44DC-4BCC-87E3-5A0C34EDBA64.thumb.jpeg.bb3166509a4dcbe7762bc3af42afaf39.jpegCollecting parts for the rebuild.

  Nissan OEM Timing Belt - Nissan 300ZX Z32 
Part #: 13028-45P86
 
  ZSpec Design Outer B-Pillar Finisher / Cap "WITH Z" - SOLD PER SET (Left/Right) - Nissan 300ZX Z32 
Part #: Z32BPLRZ
 
  Nissan OEM Rear Bumper Grommet - Nissan 300ZX Z32 
Part #: 01281-00701
 
  CZP OEM Replacement Headlight Foam Seal - Nissan 300ZX Z32 
Part #: CZP-62568-40P00
 
  Bando Drive Belts, Complete Set of 3 - Nissan 300ZX Z32 || Model: Twin-Turbo || Year: 1990-1993 || Crank Pulley: Stock or Stock Sized Pulley || Water Pump Pulley: Stock || Power Steering Pulley: Stock 
Part #: BPK-Z32
 
  Nissan OEM Differential Drain Plug - Nissan 300ZX 90-96 Z32 
Part #: 32103-U840A
 
  Nissan OEM Nismo JDM 1999 J-spec Front Bumper Mesh Grille Clips - Nissan 300ZX Z32 
Part #: 62318-VP100
 
  CZP Subframe Sleeve Kit w/ Energy Suspension Bushings - Nissan 300ZX Z32 || Bushing Color: Black 
Part #: 55400-74102G
 
  AMS Max Flow Upgraded Exhaust Manifolds V2, Twin Turbo TT - Nissan 300ZX Z32 || Hardware and Gaskets: Add Hardware and Gaskets (+$50.00) || Ceramic Coating: Black (+$100.00) 
Part #: AMS-MXFL-EM-KT
 
  Nissan OEM 300ZX Rear Rotor E-Brake Adjuster Cover Plug - 90-96 Z32 
Part #: 41098-08G10
 
  ZSPEC Radio Bezel Top Screw Cover (1 Pair - Left & Right) - fits: '90-96 300zx 
Part #: Z32CNRPCS-00843612101952
 
  BlackholeZ Rear VTC Solenoid Caps - Nissan 300ZX 90-95 Z32 
Part #: 23790-CZP10
 
  Nissan OEM 300ZX Center Console Finisher - Z32 RHD (Right Hand Drive) 
Part #: 96931-40P00
 
 

Nissan OEM Interior Screw Radio Bezel Finisher, Black Head - Nissan 300ZX Z32 
Part #: 01451-00801

 

Image BlasterZ Complete Accent Stripe Kit - Nissan 300ZX Z32 || Chassis / Model / Front Bumper: 2+2 4-Seater / NA or TT / JDM 
Part #: BZ-990KT-4S-TT-JDM
 
Image AUS Injectors Early to Late Upgrade 370cc / 380cc Set w/ Optional Adapter Kit for 90-94TT - Nissan 300ZX Z32 || Adapter Kit Option: Add CZP Adapter Kit for 90-94 Twin Turbo Models, includes NEW Top Caps w/ Connectors (+$119.70) 
Part #: 10491-380-6
 
Image Nissan OEM Differential Front Seal, Twin Turbo TT - Nissan 300ZX Z32 
Part #: 38189-40P00
 
Image Nissan OEM 300ZX Differential Side Seal, Twin Turbo 
Part #: 38342-40P00
 
Image Nissan OEM 38320-40P01 Rear Differential Gasket, Twin Turbo TT - Nissan 300ZX Z32 
Part #: 38320-40P01
 
Image Nissan OEM 300ZX Differential Stud Z32 
Part #: 38354-10V0A
 
Image Nismo Reinforced Differential Mount Stopper Bush, Upper - Nissan 240SX S14 S15 / 300ZX Z32 / Skyline R32 R33 R34 
Part #: 55474-RS580
 
Image Nismo Reinforced Differential Mount Stopper Bush, Lower - Nissan 240SX S14 S15 / 300ZX Z32 / Skyline R32 R33 R34 
Part #: 55475-RS580
 
Image Energy Suspension Differential Complete Bushing Kit - Nissan 300ZX Z32 || Color: Black 
Part #: 7.1108G
 
     
     
Image Nissan OEM Automatic Transmission Converter Housing Front Seal - Nissan 300ZX Z32 
Part #: 31344-21X00
 
Image Nissan OEM 300ZX Automatic Transmission Oil Pan Gasket Twin Turbo TT Z32 
Part #: C1397-51X90
 
Image Nissan OEM 300ZX Transmission Strainer Filter O-ring Seal Z32 
Part #: 31526-41X07
 
Image Nissan OEM Rear Transmission Output, Driveshaft Input Seal, Non-Turbo NA Manual / Twin Turbo TT Manual or Auto Transmission - Nissan 300ZX 90-96 Z32 
Part #: 32136-01G10
 
Image Nissan OEM Engine Gasket Kit w/ Optional Cometic Metal Head Gaskets - Nissan 300ZX Z32 || Year/Model: 90-94 Twin Turbo TT Include Missing Gaskets?: Plus Missing Gaskets, TT Head Gaskets: Nissan OEM Head Gaskets 
Part #: 10101-40P90
 

Edited by Bones28

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

Just playing around a bit today.

979FA636-4A39-4A83-907E-576A69430380.thumb.jpeg.a97ebba3878b6a1184c08eda9102eff3.jpeg1EE53F53-5EEF-4920-9B98-BCDDE8392DF4.thumb.jpeg.982f25275a6c9259cc7ff7e11f45a3c7.jpegF45BA883-7D3F-45C1-96D6-CA3C3CB57CA7.thumb.jpeg.a6f73c43541314824c477560705feb88.jpeg10DDA7F3-D60A-40EC-8716-E3EA83A319D1.thumb.png.fb9911642e96cbab7402f69b2a2072c0.png

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

I did some more work last weekend and a rusty peddle box from my brothers +2 elan.
 

 

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2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 2 weeks later...
  • Author

Did some more bits ready for powder coating. 

ABAB76CD-E426-4E03-A149-3465EEFF3BA8.thumb.jpeg.03f3224b58c1e864b516834dccbe4cf8.jpeg91882940-855B-42CC-AAF4-1941AF89E6DD.thumb.jpeg.f7ec8a12c31dc1f8f324f1ecd7960ec7.jpeg

 

5 mins on the wire wheel.

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I will use the laser next time I’m there.

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Edited by Bones28

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 2 months later...
  • Author

Hi all not had a chance to do much recently, today I removed the brake lines and the fuel lines, question is shall I clean treat and paint the fuel lines or replace them, they are pitted in places.

IMG_3157.jpeg.9f14af27e46a562d8ae0f4e5c6a90b73.jpegIMG_3158.jpeg.1d4de430a659765a7be4bc2e1112fa6f.jpegIMG_3160.jpeg.39a9089a1aba3b49e04d83e53c93fdb0.jpegIMG_3161.jpeg.b88c0b9fc1e1b0a31ced5c23f1ce29b0.jpegIMG_3162.jpeg.be0bd19b43387d41e5687bcfeb6352f2.jpeg

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

3 hours ago, Bones28 said:

Hi all not had a chance to do much recently, today I removed the brake lines and the fuel lines, question is shall I clean treat and paint the fuel lines or replace them, they are pitted in places.

IMG_3157.jpeg.9f14af27e46a562d8ae0f4e5c6a90b73.jpegIMG_3158.jpeg.1d4de430a659765a7be4bc2e1112fa6f.jpegIMG_3160.jpeg.39a9089a1aba3b49e04d83e53c93fdb0.jpegIMG_3161.jpeg.b88c0b9fc1e1b0a31ced5c23f1ce29b0.jpegIMG_3162.jpeg.be0bd19b43387d41e5687bcfeb6352f2.jpeg

NEW !

Definitely go for new ones. Not worth the risk on brake and fuel lines IMO. When the corrosion returns, which it inevitably will, even when using ‘rust converters’, the paint you apply will probs hide the corrosion until it’s too late and ready to burst. 

3 hours ago, AndrewG said:

As you have gone to the not inconsiderable effort of getting access to them replacing them with new would be worthwhile insurance. You don't want a failure once everything is back in place.

Yup - what Andrew and everyone else says..... New new and new 😉 

I have something to say............ It's better to burn out than to fade away..... :tt2:

  • Author

I will make some new ones then, shall be making all the brake pipes as well.

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 5 months later...
  • Author

Happy New Year everyone,

Almost finished my axel stands, cut outer sill on drivers side to see how bad the rust is, not as bad as I thought, parts coming back from powder coating so better get a move on.

IMG_4484.jpeg.2e5306ed7a17a34e17bd5aa91cf5beac.jpegIMG_4482.jpeg.da4d1eb4c24ddfef463addafe81b5620.jpegIMG_4483.jpeg.4937874d4b72d69532cd16935a1c82c7.jpegIMG_4487.jpeg.feafb0f4c28ce3c61306752cac229206.jpegIMG_4485.jpeg.d39b9c27d3f117418f80b081fdb4aaf2.jpegIMG_4490.jpeg.c3be702d4a2a074eb3b54ae195987f67.jpegIMG_4493.jpeg.8efa6852eff9c273812df6afb267373d.jpeg
 

there is some rust along the very bottom edge of sill and near the front wing, I have the rear panel and whole sill so might just replace the whole thing, not sure yet need to get the front wing off and asses.

IMG_4489.jpeg

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2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 1 month later...
  • Author

Got my suspension, fuel filler pipe, fuel tank shield & straps and many more parts back from being blasted coated in Zinga then powder coated.

IMG_4658.jpeg.646f69aea8341cebddacf1ff29b6422c.jpegIMG_4657.jpeg.e050dd23370fcb7d9da5e9b5aa6f63c6.jpegIMG_4653.jpeg.0afb7a2139475cdcbbd7dfbb4f3578f7.jpegIMG_4654.jpeg.e10a07157b13ee82d2dc21824ae6ec70.jpegIMG_4655.jpeg.3d12ddbaf38fda19f727d6890ee02274.jpeg
 

subframe is being painted soon. I had better get a move on.

IMG_4656.jpeg

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

Decided to test the Laser on the sill to see how it comes up.

 

 

 

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 1 month later...
  • Author

Decided to clean and prime my diff and some brackets today.




IMG_4840.jpeg.103a41d123ab10b691fb73a8afe1a104.jpeg

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 4 weeks later...
  • Author

Started cleaning my petrol tank.

IMG_5026.jpeg.5760c1a1250157687177adb41a56c58e.jpegIMG_5023.jpeg.f904e7f8770ca6cd915da0953a55029c.jpegIMG_5024.jpeg.239d906cc6f98b3f1918a467d715d591.jpegIMG_5025.jpeg.22e56b903244ca456a3fbd16c0161494.jpegIMG_5027.jpeg.df54aece67fa865143e542decda49786.jpegIMG_5022.jpeg.ed7c7b0ffe1d5ba7b8b66140d5bf136c.jpeg

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

Today I painted some brackets and bits.

IMG_5045.jpeg.f56b5af6214f9e4dabeb7cf82476bf08.jpegIMG_5046.jpeg.131c0097a6de80fd3364e809cf3450c8.jpeg

I can’t believe I managed to get the front wing off was a real squeeze with the space I have.

IMG_5041.jpeg.c9a5ad770246bda368289f22a4ca656b.jpegIMG_5035.jpeg.30deead7d9074e42de073a0b33043778.jpegIMG_5036.jpeg.81669562590bc6ecd9b32d1780c663dd.jpegIMG_5042.jpeg.6d3df64c2f907ae6743b4935e24a2f34.jpegIMG_5043.jpeg.35b28ba17c8e8b07e041a523d50d5dba.jpegIMG_5044.jpeg.629c81a7db34f94a026fc3376afb028f.jpeg

Underside of the front sill area.

IMG_5037.jpeg.01347a531d26aababef871398696ee78.jpegIMG_5038.jpeg.f07b18695bbe1ed795ed7ec4019121f8.jpegIMG_5039.jpeg.2d60b71541841e0956ecb77d54d77c21.jpegIMG_5040.jpeg.8f975b19203918078c2d53292c714252.jpeg
Fuel pump looks in good condition.

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IMG_5034.jpeg

Edited by Bones28

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

More cleaning yesterday.

 


More on YouTube 



 

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • 3 weeks later...
  • Author

Hi so today I removed the AIV tank from behind the front wing.

IMG_5035.jpeg.437075aaebf5f7d2a31833faf9aaff61.jpeg

and found this rubber flap, lifted it up and it was full of crap, so might drain the water from under the scuttle panel but having the AIV tank in front front of it cannot do it’s job properly.

IMG_5147.jpeg.7cc6abc924966705b533b8e63a31fd6c.jpegIMG_5149.jpeg.bab5c7307a8e33d149e397d779e2a110.jpeg

It was full but cleared it out before I took the photo.

Edited by Bones28

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author

Just picked up my subframe from the powder coaters and dropped of my petrol Tank.

IMG_5153.jpeg.4ba4fc3767eff544575bb274fc7edcf9.jpegIMG_5154.jpeg.7dc898c8f887eb0644bbd288b29cc013.jpeg

Edited by Bones28

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

  • Author
42 minutes ago, AndrewG said:

Very nice. What are you going to use for the subframe bushes?

CZP Subframe Sleeve Kit w/ Energy Suspension Bushings 

2002 Porsche C2 996 3.6 
1991 Nissan 300zx TT Project

1995 Nissan 300zx TT Crashed 🥲

1997 Jaguar XK8 Scraped ☹️

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