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Hi,

 

I made this at the weekend, if anyone has any questions, or interested in seeing more - let me know. :biggrin:

 

CIMG8751.jpg

 

It started life like this - just a seed of an idea...

CIMG8514.jpg

 

CIMG8516.jpg

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  • Author

Thanks Gary - yeah, couple more changes, add brackets, tidy up all the lines then start polishing that baby ;-))

  • Author

The filter is going in a piece of polished 50mm ally tube that will sit near the top of the rad line - with an acrylic section that just shows the filter (and allows access to change the filter unit). It may also be illuminated ;-))

 

More pics coming soon...

 

Thanks for the warm comments.

  • Author

Many thanks to you and all that have looked and commented - much appreciated. ;)

 

 

Managed to get a little bit done today.

 

A few more test fits...

CIMG8928.jpg

 

CIMG8927.jpg

 

CIMG8925.jpg

 

Cleaned up the bracket weld and did a little final shaping, then gave it a good polishing.

 

Not too bad...

CIMG8985.jpg

 

CIMG8942.jpg

 

CIMG8983.jpg

 

CIMG8979.jpg

 

CIMG8974.jpg

 

CIMG8967.jpg

 

There are a couple of places on the front 'edge join' where the weld is poor, and I will need to grind those out and re-weld/polish but overall it is 99% complete at least. I have ordered the titanium bolts and will post some pics up next week of the finished job.

  • Author

Hi again,

 

I think I mentioned in a previous post that I also wanted to mount the Aeromotive Fuel filter centrally - and I came up with an idea to mount it in a polished ally 60mm tube, with a cut-out 'acrylic' window. I plan on illuminating it internally so I have since named this the 'Flux Capacitor' project! (SAD sorry).

 

Started work this afternoon (Sunday), first drawing out the plan and cutting out a paper template to stick on the ally tube. Next drilled some holes and jig-sawed the rest out leaving 2 mm to clean up. Ended up with this...

 

CIMG9036.jpg

 

CIMG9039.jpg

 

Cleaned up the lines and edges and sanded with 400.

 

Next - I need to make the acrylic 'window' for the filter holder so I chopped some 61mm Acrylic tube, I used a copy of the original paper template and increased it's size by 12% and used that as the template for the cover to mirror the lines of the cutout.

 

CIMG9042.jpg

 

Managed to cut out the shape without losing any fingers, sanded the edges and cleaned it up. Because I cut over centre size - it is a nice clip on fit to the ally pipe - no fixings required.

 

CIMG9048.jpg

 

CIMG9049.jpg

 

Looked ok - but not good enough - I changed my mind and decided to put the window INSIDE the ally tube, so I cut down some 50mm acrylic tube I had - and cut 3CM out of its circumference.

 

Came out looking like this - much cleaner I think:

 

CIMG9073.jpg

 

CIMG9077.jpg

 

This allowed a very nice tight snug clip on fit to the filter. The filter and the window now are inserted into the tube and mounted via two bolts into the bodywork (which I modified slightly ;-)).

 

Some pics of the mock up:

 

CIMG9080.jpg

 

CIMG9083.jpg

 

CIMG9102.jpg

  • Author

CIMG9107.jpg

 

CIMG9113-1.jpg

 

And finally - the (still un-illuminated flux capacitor):

 

CIMG9125.jpg

 

At both 'ends' the fuel filter will have a 12" run to a AN connector. The supply will have an inline tap. To clean/replace the filter I simply turn the supply TAP off - undo the aeroquip AN fittings at each end of the filter connectors, remove the twobolts retaining to the chassis and slide the filter out for service. 2 min job.

 

Again, I have kept the fuel filter away from potential heatsoak and I believe it is well protected.

 

There is still some fabrication to do with regards the front skin you see in theses pictures, but now the position has been finalised and fabbed I think I can get on with that now.

 

Let me know your thoughts...

mate

 

This is the dogs b*ll*cks.I only wish I had the time,money,tools and of course

the impotant bits like the skill,know how and vision.Fair play to you the nicest bit of work i've seen in a long while.wont bother asking you to make one for me lol . just sell me your car when your finished if it turns out like this part

 

:thumbup::thumbup::thumbup:

  • 1 month later...
  • Author

So at the weekend I got a few hours to start making up all the Aeromotive fuel lines and test fit some final mods...

 

I am very happy with progress - it is [now at last] actually looking in the flesh as I imagined months ago during the planning/sketching stages - so anyway - let the pictures do the talking...

 

Here you can see that I have the cam belt cover with the FPR mounted and plumbed into the rails...

CIMG9555.jpg

 

I'm biased - but it's bloody beautiful in the flesh ;-))

CIMG9551.jpg

 

Here is a quick shot of the detail where the fuel return goes through the fan guide...

CIMG9545.jpg

 

And a shot from the side...

CIMG9544.jpg

 

And from the top...

CIMG9541.jpg

 

I ran out of fittings so I will have to finish off next weekend.

Also still have to refit the pcv's and plumb them up to the rerouted valve cover connections here:

CIMG9540.jpg

 

Also I have improved the coil pack connection wiring but I do not have a picture yet:

This was before...

CIMG9450.jpg

 

 

 

Getting there... :scooter:

  • Author

OK - so next - fit the throttle bodies and re-do the piping for the two oilstats as I am not happy with the routing as it stands.

CIMG9457.jpg

 

Let me know what you think...

CIMG9531.jpg

 

CIMG9527.jpg

CIMG9526.jpg

  • Author

Basic plan is to get the engine started now and make sure everything is working ok, and to then finalise the loom modifications before I strip it all back down to lower plenum again and put it together 100% right and good.

 

I will be making a fan cowling to mount the electric fan off of the radiator 4cm and that will produce some additional knock on work but should not be too much of a headache I hope.

 

Then I will finalise the engine skin fitment and re-make them in Carbon with ally trims and vents. Then I can move my attention to the single piece flip front end fabrication.

  • Author
How long has this taken in hours?

 

Too many lol :tooth:

 

It will be a three year project when it completes next Autumn.

 

But I am not in the trade, I am a [busy, thankfully] Technology Consultant, and I have to juggle everything around my lovely wifey and squids so....

  • Author

I managed to squeeze a RAMAIR filter in as well. I was not sure that it would fit - but I just need to make a couple of braces and all is good.

 

Has anyone else tried a Jetstream RAMAIR on there TT?

 

Ramair are here: http://www.ramair-filters.com/

This is the filter: http://ramair-filters.com/cgi-bin/byfilter/byfilter.cgi?filter=Jetstream&file=jetstream_table.html

 

Couple of Pics: CIMG9554.jpg

 

CIMG9552.jpg

That looks awesome you can tell you've put a lot of effort into it and its paid of!

 

Hollings.

  • Author

It has an internal cone that should prevent the air 'stalling' which is an issue with teh other large cone (HKS) filters I believe.

 

Graphic:

Jetstream.gif

Bloody hell mate that's absolutely stunning! I've REALLY got to get to work on the bling side of my engine back next year for the shows to even vaguely compete with that :rofl:

 

Well done! :hyper:

  • Author

Thanks Nick - but you have a REAL engine in your car - with 8 cylinders - I'm jealous ;-))

Thats some work of art!

 

An inspiration to all Zed owners :clap:

That engine is a work of art, fair play to you for having the vision to complete something like this.

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